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Roofing Glossary

What Is Built-Up Roofing (BUR)?

Built-up roofing, or BUR, is the layered system commonly called tar and gravel. Several plies of reinforcing fabric are bonded together with hot or cold bitumen, then covered with a surfacing such as gravel or a cap sheet for protection.

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Built-up roofing, or BUR, is the layered system commonly called tar and gravel. Several plies of reinforcing fabric are bonded together with hot or cold bitumen, then covered with a surfacing such as gravel or a cap sheet for protection.

Built-Up Roofing (BUR) explained

A BUR roof is assembled on the building in alternating layers. Plies of felt or fiberglass reinforcement are mopped in place with hot asphalt, coal tar, or a cold-applied adhesive, so each layer is sealed to the one beneath it. A typical roof has several plies, which gives it redundancy: one flaw does not open a path through the whole assembly. The top is protected by a flood coat of bitumen with gravel embedded in it, a mineral-surfaced cap sheet, or a reflective coating.

Plenty of older commercial buildings still wear BUR, and a rep calling on them will see gravel, blisters, and patched seams. Tear-off of a gravel roof is heavy, loud, and slow, and the choice between tearing off and covering over affects scope, disposal, and the building’s structural load. Leaks can be hard to trace because water travels between plies before it appears inside, so infrared scans and core samples are used to find wet insulation.

BUR is not obsolete just because newer membranes get more attention, and plenty of buildings are still re-roofed with it. Tar and gravel is slang, and the binder may be asphalt or coal tar, which handle differently and carry different fume and handling precautions. Gravel can blow or wash into drains, and it hides damage, so inspecting beneath it takes more than a walk across the surface.

Why it matters when you're buying

Built-up roofs are the older commercial roofs that reps keep running into, and the person who knows what lies under the gravel earns respect from building owners. Asking about ply count, last coating, and known leaks shows a rep is estimating the condition of the building, not pitching a new product by default.

Frequently Asked Questions

What is a tar and gravel roof?
A tar and gravel roof is built-up roofing: several layers of reinforcing felt or fabric bonded with hot asphalt or coal tar, topped with gravel set in a bitumen coat. The gravel protects the layers from sun, weather, and foot traffic.
Why are built-up roof leaks hard to find?
Water can travel between plies and along insulation before it shows up inside the building, so the spot where it drips is often far from the spot where it entered. Infrared scans, core samples, and careful inspection of seams, flashings, and penetrations help trace it.
Is built-up roofing still installed?
It remains a choice for low-slope commercial roofs, though many owners now pick single-ply membranes or modified bitumen. Assuming an owner wants to move away from BUR is a mistake. Ask about the building’s history, drainage, and what the current roof is made of.

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